Jetronic
Jetronic injector issues
K Jetronic and older Jetronic systems can suffer from stale fuel deposits, sticking mechanical injectors, uneven opening pressure, poor spray cones and brittle seals.
- Hard starting after storage
- Uneven idle or poor hot starts
- Fuel odour around old hoses or seals
GDI
GDI injector issues
Direct petrol injectors work at higher pressures and finer tolerances, so spray quality, deposits, leakage and sealing problems can quickly affect combustion.
- Misfires under load
- Poor economy or fuel smell
- Carbon and deposit-related spray faults
Port
Port injector issues
Port injectors commonly suffer from restricted filters, tired seals, varnish, poor atomisation, blocked nozzles and uneven flow across a set.
- Rough idle and hesitation
- Uneven flow between cylinders
- Dribble instead of a clean spray pattern
Diesel
Diesel injector issues
Diesel injector faults can show as hard starting, smoke, diesel knock, poor economy, rough running, excessive leak-back or fault-code led running issues.
- Black, white or grey smoke
- Knock, rough running or non-start
- Replacement may need coding or matching
Piezo
Piezo injector issues
Piezo petrol injectors need careful identification and specialist testing. Electrical faults, deposits and incorrect handling can make replacement expensive.
- High replacement costs
- Fine tolerance faults
- Testing suitability confirmed first
Cold start
Cold start valve issues
Cold start valves and older enrichment injectors can leak, stick, block or over-fuel, especially on classic vehicles that have spent time in storage.
- Rich cold starts
- Long cranking
- Fuel smell after shutdown
Seized
Seized injector issues
Long storage, heat, corrosion and carbon can leave injectors stuck, blocked or difficult to remove. Assessment first helps avoid unnecessary damage.
- Injector stuck in rail or head
- Blocked after stale fuel
- Removal or recovery advice needed
Service parts
Seal and filter basket issues
Old seals can leak and old filter baskets can restrict flow. Aggressive additives can also damage internal service parts instead of solving the root problem.
- Perished O-rings or seals
- Blocked or damaged filter baskets
- Fuel leaks after refitting
Rail
Fuel rail and hose issues
Older hose-to-rail assemblies can suffer from cracked hoses, tired clips, leaks and contamination inside the rail or feed lines.
- Fuel smell around rail
- Unsafe old hose or clips
- Contamination reaching injectors